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BoomCore Gen 5 EVA/EPP Foam Core Toray T700 Carbon Fiber Thermoformed Pickleball Paddles

Product Name Gen5 Foam Core Pickleball Paddle
Face Material T700 Carbon Fiber or Customized
Core Material EPP/EVA Core
Weight 220 ± 10g
Paddle Size: 420*190*16mm
Paddle Length 420 mm / 16.54”
Paddle Width 190 mm / 7.48 ”
Paddle Thickness 16mm
Handle Length 147mm / 5.79” or customized
Grip Circumference 107mm/ 4.21” or Customized
Edge Guard Custom Color and Logo
Graphics OEM/ODM Support
Texture Rough Surface
Usapa Approved Meet Usapa Approved Standard
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Options Graphics

A next-generation pickleball paddle engineered with a hybrid EVA/EPP foam core and raw T700 carbon fiber face, built through thermoformed unibody construction to support consistent energy transfer, expanded sweet spot response, and a balanced blend of power and control.

Key Features

Hybrid EVA/EPP Foam Core —Combines the cushioning character of EVA foam with the resilient rebound of EPP foam, designed to help distribute impact across the paddle face and dampen unwanted vibration.

2.Raw T700 Carbon Fiber Face

The woven raw carbon fiber texture is engineered to support grip on the ball, helping players generate spin on drives, dinks, and serves.

3.Thermoformed Unibody Construction

Edge-to-edge thermoforming fuses the face and core into a single integrated structure, designed to promote consistent energy transfer and reduce structural inconsistencies across the paddle.

4.Balanced Power & Control Profile

The hybrid foam core and carbon fiber face work together to support a versatile playing style, offering a blend of pop at the net and touch for soft shots.

5.Expanded Sweet Spot

Foam core distribution across the full face area helps enlarge the responsive hitting zone, supporting more forgiving off-center contact.

6.Lightweight & Agile Feel

Thoughtful material selection and construction aim to keep the paddle maneuverable for quick exchanges at the kitchen line while maintaining stability on hard drives.

Product Advantages

1.Hybrid Foam Technology

Unlike single-material cores, the EVA/EPP blend is designed to offer both impact absorption and lively rebound, supporting a wider range of shot types and player preferences.

2.Raw Carbon Fiber Surface

The uncoated T700 carbon fiber face naturally provides a textured hitting surface, designed to help enhance ball grip and spin generation without relying on applied grit coatings that may wear over time.

3.Thermoformed Structural Integrity

The unibody thermoforming process helps reduce weak points at the edge guard and face junction, supporting long-term durability and a consistent feel across the paddle face.

4.Engineered Vibration Dampening

The foam core is designed to help absorb and distribute impact energy, which may reduce arm fatigue during extended play and support a more comfortable hitting experience.

5.Customizable Platform

Shape, thickness (e.g., 16mm optional), weight, balance, grip size, surface graphics, and packaging are all open to OEM/ODM configuration — build a paddle that matches your brand and market.

6.Wholesale & Private Label Ready

Designed from the ground up as a B2B product platform, with full support for private labeling, custom branding, and bulk wholesale orders.

Applications & OEM/ODM

1.B2B Wholesale Supply

Ideal for distributors, retailers, and sports chains seeking a high-performance foam-core pickleball paddle lineup for their catalog.

2.Private Label & Custom Branding

Full OEM/ODM support available: customize every aspect from core composition and face material to paddle shape, thickness, colorway, grip, and retail packaging.

3.Club & Academy Programs

Suitable for bulk orders by pickleball clubs, training academies, and recreational centers looking for consistent, durable paddles across their membership or student base.

4.-Commerce & Brand Launch

Turnkey product platform for brands entering the growing pickleball market — we handle manufacturing so you can focus on marketing, distribution, and community building.

All performance characteristics described above reflect design intent and material properties; actual on-court performance depends on paddle configuration, player technique, ball type, and playing conditions.

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