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Thermoformed Kevlar Gen3 EPP/EVA Foam Core Pickleball Paddles

Product Name Thermoformed Kevlar Pickleball Paddle
Face Material Kevlar
Core Material EPP/EVA Core
Weight 220 ± 10g
Paddle Size: 415*186*16mm
Paddle Length 415 mm / 16.34”
Paddle Width 186 mm / 7.32”
Paddle Thickness 16mm
Handle Length 140mm / 5.51” or customized
Grip Circumference 107mm/ 4.21” or Customized
Edge Guard Custom Color and Logo
Graphics OEM/ODM Support
Texture Rough Surface
Usapa Approved Meet Usapa Approved Standard
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Product Description

Engineered as a true Gen 3 platform, this paddle fuses a 100% aramid (Kevlar) face with a thermoformed EPP/EVA hybrid foam core. High-heat unibody molding eliminates glue seams, while perimeter EVA injection pushes the sweet spot to the frame line. The result is a quiet, arm-friendly paddle that pairs Kevlar’s legendary durability with EPP pop and EVA touch—built for players who want control-first feel without giving up put-away power. USAPA approved for tournament play.

Key Features & Advantages

1. Gen 3 EPP/EVA Hybrid Foam Core

Dual-density EPP center for high-rebound drives + EVA perimeter for impact absorption and extended dwell. No hollow PP cells to crush—consistent feel from Day 1 to Day 300, with 12–18% faster exit speed than cold-pressed PP cores.

2. 100% Kevlar (Aramid) Raw Face

Peel-ply aramid weave delivers permanent, rule-compliant grit (Rz ≤ 30 μm) for high-RPM spin on serves, drives, and cuts. Stiffer and more crack-resistant than T700, yet quieter and softer at contact—ideal for elbow-sensitive players.

3. Thermoformed Unibody + Edge Foam

Heat-pressed face/core/edge into one seamless shell. Eliminates delamination, reduces twist on off-center hits, and creates the “diving-board” pop effect unique to Gen 3 builds. 75–85% functional sweet spot coverage.

4. Balanced Power & Pocketed Control

EPP returns energy fast for baseline drives; EVA bites briefly for shaped dinks, drops, and resets. One paddle, two voices—explosive when swung hard, connected when slowed down.

5. Arm-Forward Comfort

Continuous foam dampens shock before it hits the wrist; ergonomic contour grip distributes pressure to cut fatigue in long sessions. Lighter swing weight (7.8–8.2 oz) keeps hands fast at the kitchen.

6. B2B / Custom-Ready

Configurable in 14mm/16mm, widebody/elongated, grip size, graphic, edge finish. Same premium Kevlar+EPP/EVA platform, white-label ready for retail or wholesale programs.

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