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Gen3 EPP/EVA Foam Core T700 Carbon Fiber Unibody Thermoformed Pickleball Paddles

Product Name Gen3 Foam Core Pickleball Paddle
Face Material T700/T300 Carbon Fiber or Customized
Core Material EPP/EVA Core
Weight 220 ± 10g
Paddle Size: 420*190*16mm
Paddle Length 420 mm / 16.54”
Paddle Width 190 mm / 7.48 ”
Paddle Thickness 16mm/14mm/13mm/10.5mm or Customized
Handle Length 135mm / 5.31” or customized
Grip Circumference 110mm/ 4.33” or Customized
Edge Guard Custom Color and Logo
Graphics OEM/ODM Support
Texture Smooth Surface/ Rough Surface
Usapa Approved Meet Usapa Approved Standard
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A next-generation foam core pickleball paddle combining an EPP/EVA hybrid core, T700 carbon fiber face, and unibody thermoformed construction. Designed for brands, wholesalers, clubs, and retailers seeking a balanced blend of power, spin, control, comfort, and customizable OEM/ODM production.

Key Features

1. Gen 3 Dual-Density Hybrid Core (EPP/EVA)

A sophisticated core architecture that replaces traditional honeycomb with a tuned EPP (Expanded Polypropylene) center for high-rebound power and an EVA (Ethylene-vinyl Acetate) perimeter for shock absorption. This heat-pressed fusion eliminates “Core Crush” and ensures the paddle plays identically from Day 1 to Day 300.

2. Raw T700 Carbon Fiber with Peel-Ply Texture

Features a premium Toray T700 raw carbon surface utilizing a natural peel-ply fabric texture. This physical weave provides permanent, high-friction ball bite for extreme RPM spin without the need for spray-on grit that wears down over time.

3. High-Heat Thermoformed Unibody Construction

A seamless, one-piece structure where the T700 face, hybrid core, and perimeter are fused under intense heat and pressure. This carbon-encapsulated design eliminates glue-line energy loss, significantly enhancing structural integrity and anti-torque stability.

4. Foam-Injected Perimeter Stabilization

Specialized EVA foam is injected along the entire internal frame, pushing the active hitting zone to the very edge of the paddle. This expands the effective sweet spot to 75–85% of the face, providing a massive twist-weight boost for off-center hits.

5. Ergonomic Performance Grip

An advanced handle engineered with 3D ergonomic contours to align with the hand’s natural curvature, reducing muscle fatigue.

Product Advantages

1. “Dual-Voice” Performance: Power Meets “Pocket”

The synergy of the EPP foundation and EVA bite offers a unique dual-voice feel: explosive kinetic energy return for 12–18% faster ball speeds on drives, yet enough viscoelastic “pocketing” to feel connected on delicate dinks and resets.

2. Elite Forgiveness & Edge-to-Edge Stability

The foam-injected perimeter ensures defensive blocks and bottom-corner saves stay directional and in-play. The paddle remains exceptionally stable (high twist weight) without feeling head-heavy, allowing for maximum consistency under pressure.

3. Permanent High-RPM Spin Potential

Unlike lower-grade paddles that suffer from a “dead face” effect after use, the raw T700 weave maintains its tactile bite season after season. Players can rely on consistent, predictable spin for serves, rolls, and aggressive cut shots.

4. Arm-Friendly Vibration Dampening

The continuous hybrid foam core acts as a natural shock absorber, dissipating impact energy before it reaches the wrist and elbow. This “Quiet-Tech” feel is ideal for elbow-sensitive players who demand pro-level performance without the harsh feedback of traditional paddles.

5. Pro-Grade Agility & Reaction Speed

Despite its robust, high-stability build, the paddle maintains an agile 7.8–8.2 oz weight profile. This supports rapid hand speed for kitchen-line battles, ensuring you remain reactive and precise during high-velocity volleys..

Applications & OEM/ODM

1. Wholesale Pickleball Paddles

Suitable for sporting goods distributors, retailers, online sellers, and pickleball equipment suppliers.

2. Private Label Pickleball Paddles

Customize logos, face graphics, colors, grip materials, edge details, and retail packaging.

3. Club and Academy Programs

Suitable for training centers, clubs, schools, recreational facilities, and group purchase programs.

4. Custom Manufacturing Support

Shape, core configuration, thickness, weight, balance, grip size, and packaging options are available according to project requirements.

Performance characteristics depend on paddle configuration, player technique, ball type, and playing conditions. Product-specific laboratory results and regulatory certification are subject to independent testing and approval.

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