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Thermoformed T700 Toray Carbon fiber Integrated Molding Pickleball Paddles

Product Name Thermoformed Pickleball Paddle
Face Material T700 Raw Toray Carbon Fiber or Customized
Core Material PP Honeycomb Core
Weight 220 ± 10g
Paddle Size 410*190*16mm
Paddle Length 410 mm / 16.14 ”
Paddle Width 190 mm / 7.48 ”
Paddle Thickness 16mm/14mm/13mm/10.5mm or Customized
Handle Length 140mm / 5.51” or customized
Grip Circumference 108mm/ 4.25” or Customized
Edge Guard Custom Color and Logo
Graphics OEM/ODM Support
Texture 0.03/0.04/0.08 roughness or Customized
Usapa Approved Meet Usapa Approved Standard
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Product Benefits

  1. One-piece molding structure, doubled durability

Eliminate the bonding shortcomings of cold-pressing technology. This racket uses 80–150℃ high-temperature, high-pressure hot-pressing technology to achieve molecular-level fusion between the T700 carbon fiber prepreg and the core material, increasing bonding strength by 40–60%. Combined with a reinforced frame design, it retains the impact resistance and delamination resistance of the hot-pressed core material while completely eliminating the edge cracking risk common in frameless rackets, resulting in a lifespan of 18–36 months, more than twice that of cold-pressed rackets.

  1. Consistent sweet spot throughout, significantly increased tolerance for errors

The innovative integration of “hot-pressed core + encased carbon shell + edge foam injection” technology results in an effective hitting area (sweet spot) of 75–85% (compared to approximately 60% in cold-pressed rackets). The high-density foam filling within the frame significantly reduces vibration interference from off-center shots, ensuring even and stable energy return even when hitting at the bottom corner or edge of the racket face, making every shot powerful and impactful.

  1. A Balance of Strength and Flexibility, Unifying Offense and Control

Thanks to the high-density racket face achieved through heat pressing, the deformation at the moment of impact is compressed to approximately 0.8mm, resulting in extremely low energy loss and a highly penetrating “Pop” feel for baseline drives and high-pressure smashes. Simultaneously, the high-rigidity frame structure effectively suppresses aftershock and sway after impact, making the ball trajectory more linear and controllable. This “hard-elastic” characteristic not only enhances offensive threat but also provides precise ball-stopping feedback for dink shots and delicate drop shots, truly achieving a perfect balance between powerful offense and refined control.

  1. Crisp and Clear Feel, Sensitive Control Feedback

Breaking the stereotype of cold-pressed rackets being “dull.” The heat-pressing process delivers more direct high-frequency vibration transmission and a crisp sound upon impact. Combined with the optimized center of gravity distribution on the frame, it allows for greater swing weight adjustment. Whether it’s a powerful swing or a delicate adjustment, you’ll receive clear tactile feedback, combining professional-grade control and stability.

  1. Matte Surface

The carbon fiber matte sufface increases the pickleball paddle’s strength and durability, enhancing spin and power.

  1. Ergonomically Designed Handle

The Pickleball paddle handle is engineered with ergonomic contours that align with the natural curvature of the hand, evenly distributing grip pressure. This design minimizes muscle fatigue, ensuring sustained comfort during extended matches and rigorous training sessions.

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